Monofilament mesh is the product you will notice in practically all display screen printing outlets in the present day. As the time period mono would infer, this mesh is composed of single polyester threads woven together.
The different mesh numbers are decided by mesh depend. This is the number of threads per inch in your mesh fabric. Lower mesh counts (fewer threads per inch) interprets to more ink lay down. So, an 86 mesh will lay down more ink than a 305 mesh. Different inks, totally different substrates, our graphic, the coloration of our garment, all impression the mesh count we use.
The suitable Mesh for the suitable Job
The mesh you choose will depend upon 1.) the ink you choose to use, 2.) the garment you plan to print, coustic mesh and 3. If you enjoyed this short article and you would such as to receive more info regarding screen printing mesh; click here., kindly check out our web-page. ) the graphic happening that garment.Below are some primary suggestions based on inks and images:
– 30 Mesh: Glitter or Crystallina
– 60 Mesh: Athletic Print (football jerseys for example)
– 86 Mesh: Heavy Ink on Dark Garments, Puff Ink, Plastisol Transfers
– 110 Mesh: Underbase for Heavy Block Letters or Artwork
– 156 Mesh: General Prints on Light Garments
– 196 Mesh: Multi-color Prints on Light Garments, Jackets
– 230 Mesh: Underbase for Simulated Process, Suede Ink
– 305 Mesh: Process Inks for Light Garments, Simulated Process Overprints
Don’t let the listing overwhelm you. In the common display screen printing shop, you should have maybe 5 totally different mesh counts on hand, depending on the markets wherein you sell.
Numbers May Not MatchThe numbers you see above are widespread in the industry, however you would possibly very well see numbers which can be barely completely different. As an illustration, your supplier may tell you they promote 158 mesh, and screen printing mesh never 156. As long as you’re very shut, it’s all the same.
The reason for the close-but-different numbers is in the truth that mesh is manufactured in Europe and Asia. Since these merchandise are made outdoors the U.S., they’re measured in metric numbers and not inches. When the mesh is imported, the numbers are recalculated and the product relabeled. So, some numbers will be off by a one or two, but the merchandise are virtually the identical.
The Halftone/Mesh Formulas
Halftone dots are used to either offer the perception of a shade of the shade you’re printing, or to mix colours in process printing or simulated course of printing. Since we are printing small dots, we should use the proper mesh rely that may hold these dots and permit us to print them. Here’s how we determine each the mesh and the halftone dots we can hold and print.
Let’s begin with the halftone dot. To find out the right mesh to make use of with a selected dot, coustic mesh we multiply by 4.5.
Dot Size x 4.5 = Mesh Count
For example, let’s say now we have artwork with 35 LPI (traces per inch) dots:
35 LPI x 4.5 = 157.5 Mesh Count
Your mesh needs to be no less than 157.5 or increased to carry you 35 LPI halftone dots. 156 mesh is close sufficient. In truth, some instructors will tell you to make use of four moderately than 4.5 as your multiplier, so there’s some wiggle room when doing this calculation.
Now, let’s assume now we have a limited variety of screens obtainable, and for this job at present the very best mesh rely now we have on hand is a 196. We can reverse our components and divide mesh depend by 4.5 to determine the maximum dot size we are able to hold and print on this display screen.
Mesh Count / 4.5 = LPI
As another example:
196 Mesh Count / 4.5 = 43.5 LPI
The smallest dot we are able to print on our 196 mesh can be roughly 43.4 LPI.
Using the correct mesh is half the battle in display printing. When it comes to printing halftone dots, proper mesh will be 90% of our manufacturing floor battle.
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